Hypercar im Aufbau in einer Manufaktur
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Industry 02 / 07 · Low Volume / Hypercars

Operations consulting for low-volume and hypercar manufacturers

Every vehicle is unique. We know the demands of low-volume production from our own careers and cover operations end to end, from supplier to delivery.

The situation in the industry

What it is about right now

Demand at the very top of the market is stable, and growth comes from mix and personalisation. For operations this means that almost every vehicle is a one-off with its own bill of materials, its own sourcing and its own inspection scope. At the same time the supply base is becoming more fragile, and high-volume suppliers do not prioritise small call-offs.

As of 2025: At one Italian manufacturer, 94 % of delivered vehicles were personalised. Source: Company information

  1. Suppliers who do not prioritise small call-offs

    Long lead times, minimum order quantities and tooling costs spread over very few parts.

  2. Single source with a weak balance sheet

    If a specialist fails, the tooling, the approval and a second source are all missing.

  3. Carbon and paint at visible-surface quality

    Scrap and rework in the autoclave and paint process hit every vehicle individually.

  4. Launch and homologation at the same time

    Late changes reopen parts supply and approval documentation.

Services

What we take on in low-volume production

All services

When companies bring us in

  • The SOP is getting closer while parts are not yet approved.
  • Volumes are rising, or a second model is being added.
  • A change of ownership calls for rapid stabilisation.
  • A leadership role in procurement or production is vacant.

Other industries

All industries
Contact

Which issues are keeping your plant busy right now?

Briefly describe your situation. We will arrange a one-hour intro meeting, at your site or by video.

Benjamin Würtz, Inhaber von BW Consultants
Benjamin WürtzOwner

The owner joins every intro meeting.

  1. A personal reply from us
  2. One hour on your situation
  3. You decide whether to continue
info@bwconsultants.de

Request an intro meeting

No obligation, in confidence.

    We will get back to you personally.